In modern manufacturing, the scrap rate is an extremely important indicator, which directly affects the company's production costs and product quality. As an advanced injection molding equipment, the oil-electric high-speed injection molding machine has the unique advantage of reducing the scrap rate, thanks to its precise control, high-speed injection molding and advanced technical features. The following will discuss the reasons why oil-electric high-speed injection molding machines can reduce the scrap rate.
1. Precisely control parameters:The oil-electric high-speed injection molding machine adopts an electric servo system, which can achieve precise control of various parameters during the injection molding process. This includes key parameters such as injection speed, pressure, temperature, etc. By precisely controlling these parameters, it is possible to ensure that the size, shape and weight of each product meet the design requirements.
2. High-speed injection molding technology:Hydroelectric high-speed injection molding machines are famous for their fast injection speeds. Compared with traditional hydraulic injection molding machines, it can achieve a faster and more stable injection molding process. High-speed injection molding technology effectively reduces the time the product stays in the mold, reduces the thermal stress and deformation of the product, thereby improving the quality and stability of the product.
3. Optimize production process:The oil-electric high-speed injection molding machine is equipped with advanced control systems and sensor technology, which can monitor various parameters during the injection molding process in real time and make adjustments as needed. By optimizing the production process, defective products caused by improper process parameters can be avoided, thereby improving production efficiency and product quality.
4. Reduce mold loss:High-speed injection molding technology effectively reduces the time the product stays in the mold, reducing mold wear and damage. The mold is a very critical component in the injection molding process. Its quality and service life directly affect the quality and production efficiency of the product.
5. Improve product consistency:Precise control and high-speed injection molding technology enable oil-electric high-speed injection molding machines to achieve a high degree of product consistency. Whether it's shape, size or weight, each product maintains a high degree of consistency. This not only improves product quality, but also improves production efficiency and reduces product defective rates.
6. Intelligent monitoring and early warning system:The oil-electric high-speed injection molding machine is equipped with an intelligent monitoring and early warning system, which can promptly detect and handle abnormal situations during the production process. Once a quality problem is found in a product, the system will immediately stop production and issue an alarm.